Aermotor A702 head/gearbox removal

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jbar
Posts: 9
Joined: Sun Feb 09, 2025 2:25 pm
Location: McCook Nebraska

Aermotor A702 head/gearbox removal

Post by jbar »

Attached is a picture of my Aermotor gearbox that has an 8-ft fan/wheel. I'm trying to determine how to disconnect the shaft that goes to the tower from the gearbox. Does the shaft unscrew from the gearbox at the point in the picture where I wrote an arrow? If not how does it get removed. I have obviously already laid this windmill over. But I was wondering how you would remove the gearbox from the tower when it was erected.

Best regards from Nebraska.
IMG_20250210_102247.jpg
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Last edited by jbar on Fri Feb 14, 2025 5:10 pm, edited 1 time in total.
CTXmiller
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Joined: Sat Dec 15, 2018 12:01 pm
Location: Waco, TX

Re: Aermotor head/gearbox removal

Post by CTXmiller »

There is a nut and an umbrella type washer within the gearbox.
IMG_5097.jpeg
Remove the nut and umbrella washer that the pump rod goes through. Also remove the pump rod.

What your arrow is pointing to is the mast pipe cup. Unless it is worn down, there is no need to remove it.
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jbar
Posts: 9
Joined: Sun Feb 09, 2025 2:25 pm
Location: McCook Nebraska

Re: Aermotor head/gearbox removal

Post by jbar »

Thanks CTXmiller. I see the nut you're talking about. Need to borrow an open end wrench big enough to fit the nut. Looks like a 1-7/16. My 15" crescent dosen't open wide enough and my 18" is too big (tight quarters in there) to turn the nut.
Windcatcher530 Dan
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Joined: Sun Mar 28, 2021 4:06 pm
Location: Alcove N.Y.i buy and restore

Re: Aermotor head/gearbox removal

Post by Windcatcher530 Dan »

Sometimes you can get it with water pump pliers !!
jbar
Posts: 9
Joined: Sun Feb 09, 2025 2:25 pm
Location: McCook Nebraska

Re: Aermotor head/gearbox removal

Post by jbar »

CTXmiller wrote: Mon Feb 10, 2025 10:44 am There is a nut and an umbrella type washer within the gearbox.


Once I remove the Nut, umbrella washer and pump rod, is there anything else, other than rust, holding the shaft into the gearbox?
CTXmiller
Posts: 1172
Joined: Sat Dec 15, 2018 12:01 pm
Location: Waco, TX

Re: Aermotor head/gearbox removal

Post by CTXmiller »

Just lift the gearbox off the mast pipe after those items are removed.
jbar
Posts: 9
Joined: Sun Feb 09, 2025 2:25 pm
Location: McCook Nebraska

Re: Aermotor head/gearbox removal

Post by jbar »

IMG_20250214_165326.jpg
This windmill has a few issues. It ran a long time without oil. Even with heat I was unable to get either of the drive gears loose so I had to cut the drive gears off and also cut the shaft off next to each drive gear in order to get the hub off.

In the picture above, is the arm too worn to use, or can a babbit (cartridge) bearing be place in there and used?
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Last edited by jbar on Fri Feb 14, 2025 5:09 pm, edited 1 time in total.
jbar
Posts: 9
Joined: Sun Feb 09, 2025 2:25 pm
Location: McCook Nebraska

Re: Aermotor head/gearbox removal

Post by jbar »

IMG_20250214_163518.jpg
Note in this picture on the casting where the drive shaft slips into the casting, and the hub slips over the casting, it is all wallered out pretty bad. Is this something that can be repaired? Or do you think the casting itself is junk? I guess I could try and weld up the casting and then re-bore the hole.
I'd appreciate comments and thoughts.
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Windcatcher530 Dan
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Joined: Sun Mar 28, 2021 4:06 pm
Location: Alcove N.Y.i buy and restore

Re: Aermotor A702 head/gearbox removal

Post by Windcatcher530 Dan »

Are you going to use the mill to pump water or for pleasure ?
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windybob
Posts: 3968
Joined: Mon Jan 14, 2019 5:59 pm
Location: Ames Oklahoma

Re: Aermotor A702 head/gearbox removal

Post by windybob »

You can repour them or sleeve them with brass. I bet your pins may be shot also. Replace-able.
Call Dan Benjamin for parts. P M me for the phone number. IF YOU TALK TO HIM, AND HE HELPS YOU, THEN BUY FROM HIM. IT CREATES GOOD KARMA.
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